Diagram shows a shaft A B with aluminum segment marked 1 of length 400 millimeters inside which is a brass shaft marked 2. Both the shafts are centered on the central axis x. A torque T is applied at B.

τ1L1c1G1=τ2L2c2G2

The stress in shaft (2) controls the capacity of the composite shaft. Accordingly, set τ2=100 MPa.

Compute the shear stress in shaft (1):

τ1=c1c2G1G2L2L1τ2  =25 mm21 mm26 GPa38 GPa400 mm400 mm1(100 MPa)  =81.45 MPa